Q&A: Graduate advice from a process improvement engineer at Renishaw

Who are you, what is your job role and what do you do?

My name is Noura, and I am a Senior Process Improvement Engineer at Renishaw. In my role, I focus on enhancing manufacturing processes to increase yield and reduce scrap and waste costs. This involves a combination of structured problem-solving techniques and the principles of lean manufacturing.

On a daily basis, I analyse potential root causes of issues encountered on the production line and implement corrective actions to address them. My work is crucial in ensuring that our manufacturing processes are as efficient and cost-effective as possible. By identifying inefficiencies and developing solutions, I help the company maintain high standards of quality and productivity.

Additionally, I collaborate with various teams (e.g. design, project, electronics, production) to drive continuous improvement initiatives, ensuring that we are always striving for better performance and reduced waste. My role requires a keen eye for detail, strong analytical skills, and the ability to work well under pressure to meet production targets and deadlines.

Can you tell us about any current projects that you’re working on? 

I am currently working on a project aimed at automating a welding process that traditionally relies heavily on manual tools and people. The primary objective of this project is to achieve approximately 80 per cent automation in the welding process. By doing so, we aim to significantly reduce the need for manual tasks.

Automating this process will bring several key benefits. Firstly, it will ensure greater consistency and precision in the welding operations, as automated systems can perform tasks with a high degree of accuracy and repeatability. This consistency is crucial for maintaining the quality of our products.

Secondly, reducing labour costs is another important goal. By automating a substantial portion of the welding process, we can reallocate people to other areas where they can add more value. This not only optimises our workforce but also allows us to invest in other critical aspects of our operations.

Overall, this project is a significant step towards enhancing efficiency and productivity in our manufacturing processes. It reflects our commitment to continuous improvement and innovation, ensuring that we remain competitive and forward-thinking in our approach.

What was your career path and how did it lead you to where you are now?

Less than ten years ago, I faced significant challenges as I wasn't fluent in English and struggled to answer even simple yes or no questions. This language barrier made it difficult for me to pursue my initial goal of studying medicine at university. I failed my biology GCSE, and completing my other GCSEs was a very difficult task due to the need for constant translation and finding my own ways to understand the theory.

Despite these obstacles, I was determined to succeed. With the guidance of my mentor, the support of my teachers, and my own hard work, I managed to overcome these challenges. I focused on subjects that I excelled in and enjoyed, studying Maths, Physics, and Chemistry at A-level. This foundation allowed me to pursue a bachelor’s degree in chemical engineering.

I worked multiple part-time jobs after graduation to support myself and gain practical experience. These roles helped me develop a strong work ethic and a diverse skill set. After completing my degree, I applied for a position at Renishaw and was thrilled to be offered the job.

My journey has been one of perseverance and resilience. Overcoming the language barrier and academic challenges taught me the value of hard work and determination. Today, as a Senior Process Improvement Engineer, I use these experiences to continuously improve and innovate in my role, contributing to the success of my team and the company.

What do you enjoy most about your current role and company?

What I enjoy most about my current role at Renishaw is the constant variety and challenge it offers. Every day brings new projects and problems to solve, which keeps my work engaging and dynamic. My week-to-week schedule is never the same, allowing me to explore different aspects of the manufacturing process and apply a wide range of skills.

One of the most rewarding aspects of my job is the development of soft skills. Working in process improvement has honed my abilities in communication, teamwork, and problem-solving. I appreciate the supportive work environment and the collaborative team around me. The encouragement and constructive feedback from my managers have been instrumental in my professional growth and success.

Additionally, I value the opportunities that come my way, which allow me to demonstrate the quality of my work and push me out of my comfort zone. These experiences have been crucial in building my confidence and expertise. The company culture at Renishaw fosters continuous learning and development, making it a place where I can thrive and excel in my career.

What would be your main piece of advice to students looking to pursue a career in engineering?

My main piece of advice to students interested in pursuing a career in engineering or technology is to start early and seek multiple perspectives on how to enter these fields. While you are still in school or college, take the time to explore the various pathways available to you. Engineering and technology offer diverse career options, and you don't have to follow a traditional route to succeed.

If you have a passion for engineering, don't let anything stand in your way. The key is to find out how to achieve your goals. Utilise the resources available to you, such as teachers, career advisors, and mentors. These individuals can provide valuable guidance and support as you navigate your educational and career choices.

Additionally, don't be afraid to seek out a mentor who can offer personalised advice and insights based on their own experiences. A mentor can help you understand the industry better, provide networking opportunities, and offer encouragement when you face challenges.

Remember, there are many ways to enter the fields of engineering and technology. Whether through traditional academic routes, apprenticeships, or hands-on experience, the important thing is to stay curious, be proactive, and continuously seek opportunities to learn and grow.

Noura Idris, Senior Process Improvement Engineer at Renishaw. 

The Student Engineer is a special channel of The Engineer aimed at educating and inspiring engineering undergraduates about the career opportunities in engineering and also offering practical advice on how they can access these opportunities.

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