‘Transformer bots’ capable of over 1,000 configurations

Engineers have developed a way to make a single plastic cubed structure transform into over 1,000 configurations using three active motors, an advance with potential uses beyond Earth.

Transformer bots can form over 1,000 shapes
Transformer bots can form over 1,000 shapes - Photo courtesy of Jie Yin, NC State University

The findings from North Carolina State University, which are detailed in Nature Communications, could lead to shape-shifting artificial systems that can take on multiple functions that include carrying a load.

In a statement, co-corresponding author Jie Yin, associate professor of mechanical and aerospace engineering, said: “The question we’re asking is how to achieve a number of versatile shapes with the fewest number of actuators powering the shapeshifting. Here we use a hierarchical concept observed in nature – like layered muscle fibres – but with plastic cubes to create a transforming robot.”

According to NC State, the researchers assembled hollow, plastic cubes using a 3D printer and assembled 36 of them together with rotating hinges; some hinges were fixed with metal pins, while others were activated wirelessly with a motor.

The researchers were able to move the cubes into over 1,000 shapes using three active motors. Those shapes included tunnel-like structures, bridge-like structures and multi-story architectures.

The untethered, origami-inspired transformer bots can move forward, backward and sideways by controlling how the structure’s shape changes. The bots can also transform relatively quickly from flat, or fully open, to a boxlike larger cube, or fully closed. The bots can also carry a load about three times their own weight.

Next, the researchers will attempt to improve the transformer bots.

“We want to make a more robust structure that can bear larger loads,” said Yanbin Li, an NC State postdoctoral researcher and co-corresponding author of the paper. “If we want a car shape, for example, how do we design the first structure that can transform into a car shape? We also want to test our structures with real-world applications like space robots.”

“We think these can be used as deployable, configurable space robots and habitats,” said Antonio Di Lallo, an NC State postdoctoral researcher and co-first author of the paper. “It’s modular, so you can send it to space flat and assemble it as a shelter or as a habitat, and then disassemble it.”