CMF armour cuts weight and adds protection

Designers will be able to develop lighter military vehicles without sacrificing safety with a composite metal foam (CMF) armour that stops .50 calibre rounds as well as steel does.

The latest advance in CMF materials from North Carolina State University (NC State) can stop ball and armour-piercing rounds whilst weighing less than half as much as conventional steel armour. Their findings are published in Composite Structures.

CMF is a foam that consists of hollow, metallic spheres - made of materials such as stainless steel or titanium - embedded in a metallic matrix made of steel, titanium, aluminium or other metallic alloys. In this study, the researchers used steel-steel CMF, so both the spheres and the matrix were made of steel.

For the study, researchers manufactured a hard armour system consisting of a ceramic faceplate, a CMF core and a thin aluminium back plate. The armour was tested using .50 calibre ball and armour-piercing rounds fired at impact velocities from 500m/s up to 885m/s.

According to NC State, the CMF layer of the armour was able to absorb 72-75 per cent of the kinetic energy of the ball rounds, and 68-78 per cent of the kinetic energy of the armour-piercing rounds.

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